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List of all North American truck Manufactuers

 

North American (truck) Commercial Vehicles

 

Main article: List of American manufacturers

Semi-trailer truck

From Wikipedia, the free encyclopedia
“Truck and trailer” redirects here. For the rugby tactic, see Rugby union gameplay#Maul.
“18 wheeler” and “eighteen wheeler” redirect here. For other uses, see 18 wheeler (disambiguation).
Big Rig” redirects here. For other uses, see Big Rig (disambiguation).
This article needs additional citations for verification. Please help improve this article by adding citations toreliable sources. Unsourced material may be challenged and removed(April 2007)

FAW semi-trailer truck in China

Tractor with end-dump semi-trailer

A tractor with an auto-transport semi-trailer.

Semi-trailer truck with sleeper behind the cab.

semi-trailer truck, also known as a semitractor-trailertruck and trailertransfer truck18-wheelermack truck,big rig (US), transport (Canada), artic (UK and Ireland), or lorry (UK), is an articulated vehicle consisting of a towing engine (tractor in the United Statesprime mover in Australia or truck in Ireland, the United KingdomCanada and New Zealand), and a semi-trailer (plus possible additional trailers) that carries the freight. A semi-trailer does not trailcompletely behind the towing vehicle, but is attached at a point that is just forward of the rear-most axle of the towing unit, so that some fraction of the weight of the trailer is carried by the prime mover, with most of that at the rear axle(s) and a small amount at the front axle(s) of the prime mover. This arrangement requires both tractor and semi-trailer to be distinct in design from a rigid truck and trailer.

Contents

[hide]

[edit]Regional configurations

[edit]North America

Acap.svg This section may require copy-editing(April 2012)

Tractor unit hauling tractor units in Idaho

In North America, most semi-tractors, commonly referred to as tractor-trailers, semis, big rigs, and large cars, have two or three axles and for special purposes such as hauling heavy-duty commercial construction machinery, occasionally four or five. The most common layout is engine forward of the cab, one steering axle, and two drive axles (drive tandem) with a sleeper between the cab and the drive tandem. The drive tandem can be linked to provide more torque when higher traction is needed via an airlocker similar to a 4×4 pickup. Less common is the Cabover, a configuration popular before the 1990s where the driver sat next to the engine. With changes to the maximum length of the combined units, the cabover configuration was mostly phased out of North American Over the Road service by 2007. Cabovers were also notorious for the mechanic, as the cab tilt was never a full 90 degrees. This made for a rough time servicing the front part of the engine. There are also Daycabs, a configuration that eliminates the sleeper from the vehicle. These trucks more often than not have a single drive axle. Most trucks are equipped with a movable fifth wheel to allow adjustment in the weight distribution. North American trucks must have less than the maximum weight limit on their tandem and steer axles unless permitted. In the United States, 80,000 pounds is the maximum allowable legal gross vehicle weight without a permit. The cargo trailer usually has a “tandem” axle pair at the rear, each of which has dual wheels, or eight wheels on the trailer, four per axle. Many trailers are equipped with a movable tandem to allow adjusting the weight distribution. The combination of eight wheels on the trailer and ten wheels on the tractor is what led to the moniker “eighteen wheeler”.

The axle weight breakdown is:[1]

  • 20,000 pounds (~9071 kg) maximum on a single axle
  • 34,000 pounds (~15422 kg) maximum on tandem axle
  • 80,000 pounds (~36287 kg) maximum Gross Vehicle Weight

An over the road truck axle weight breakdown is 12,000 lbs (~5443 kg) on the steering axle and 34,000 (~15422 kg) on both the drive and trailer tandem axles.

Overlength and Overweight permits are issued by each individual state whose roads will be traveled. The permits are usually issued in advance, for a specific time and/or date(s), over a specific route, with a specific load. Most Overlength loads do not require escorts, however some will and most overweight loads do require them.[2] An escort is simply a normal automobile that communicates with the driver where the load is in relation to the road and shoulder.

A trailer’s dimensions vary greatly, depending on the amount and type of cargo it was designed to haul. In the United States they are normally limited to 8.5 ft (~2.6m)in width.[3] (See types of trailers under Construction, below.)

Rocky Mountain Double

Although dual wheels are most common, use of two single, wider tires (known as “super singles“) on each axle is becoming popular, initially among bulk cargo carriers and other weight-sensitive operators. With a growing desire to reduce greenhouse gas emissions, the use of the super single tire is gaining popularity. The three advantages of this configuration are: (1) super singles reduce fuel consumption. Testing on an oval track (Canada 2009) showed 10% fuel savings when using super singles. The savings come from less energy wasted flexing tire side walls. Fewer tire side walls equates to less wasted energy; (2) the lighter tire weight allows a truck to be loaded with more freight; (3) the single wheel covers less of the brake unit, which allows faster cooling and reduces brake fade. However the disadvantages must also be considered. Super singles are not as widely available as a standard tire. Another is the lack of redundancy. Should a tire become deflated or destroyed, there isn’t another tire attached to the same hub to maintain the dynamic stability of the vehicle. With dual wheels, the remaining tire may be overloaded, but it will typically allow the vehicle to be safely stopped or driven to a repair facility. (Note: it is illegal to drive a commercial vehicle with a deflated or destroyed tire).

Another innovation rapidly growing in popularity is the skirted trailer. The area between the road and the bottom of the trailer frame was previously left open; however, the air moving under the trailer is a source of aerodynamic drag. Three SS concepts were EPA verified to provide fuel savings greater than 5% and four SS concepts had EPA verified fuel savings between 4 and 5%.[4] The drawback is the skirts make the trailers more vulnerable of high crosswind loading, therefore more susceptible to doglegging (i.e. not in line with the tractor) or rolling over in a crosswind situation, another drawback is that skirted trailers require more steps to remove wheels in case of a blowout.

The United States also allows two-axle tractors to pull two single axle 28.5 feet (8.7 m) semi-trailers known officially as STAA doubles and colloquially as doublesa set, or a set of joints on all highways that are part of the National Network. The second trailer in a set of doubles uses a converter gear, also known as a con-gear ordolly. This apparatus supports the front half of the second trailer. Individual states may further allow longer vehicles (known as “longer combination vehicles” or LCVs), and may allow them to operate on roads other than those part of the National Network.

View of a truck’s interior dashboard

LCV types include:

  • Triples: Three 28.5 feet (8.7 m) trailers; maximum weight up to 129,000 pounds (59,000 kg).
  • Turnpike doubles: Two 48 feet (14.6 m) trailers; maximum weight up to 147,000 pounds (67,000 kg)
  • Rocky Mountain doubles: One 40 to 53 feet (12.2 to 16.2 m) trailer (though usually no more than 48 feet (14.6 m) and one 28.5 feet (8.7 m) trailer (known as a “pup“); maximum weight up to 129,000 pounds (59,000 kg)
  • In Canada, a Turnpike Double is two 53 feet (16.2 m) trailers and a Rocky Mountain Double is a 50 feet (15.2 m) trailer with 24 feet (7.3 m) “pup”

Regulations on LCVs vary widely from state to state. No state allows more than three trailers without a special permit. Reasons for limiting the legal trailer configurations include both safety concerns and the impracticality of designing and constructing roads that can accommodate the larger wheelbase of these vehicles and the larger minimum turning radii associated with them.

Most states restrict operation of larger tandem trailer setups such as triple units, the “Turnpike Double” (twin 48–53 ft units) or the “Rocky Mountain Double” (a full 48–53 ft unit and a shorter 28 ft unit). In general, these types of setups are restricted to tolled turnpikes, such as I-80 through Ohio and Indiana and specific Western states. Tandem setups are not restricted to certain roads any more than a single setup. The exception are the units listed above. They are also not restricted because of weather or “difficulty” of operation.

[edit]Europe

An articulated lorry (Renault Magnum) in London, England.

The noticeable difference between tractor units in the U.S. and Europe is that almost all European models are “cab over engine” (COE or forward control), while the majority of U.S. trucks are conventional (or normal control). For repairs, the entire cab hinges forward to allow maintenance access. European trucks, whether small rigid or fully articulated, have a sheer face on the front. This allows for shorter trucks with longer trailers (with larger freight capacity) within the legal maximum total length. Furthermore, it offers greater manoeuvrability and better overview for the driver. Conversely, “conventional” cab tractors offer the driver a more comfortable driving environment and better protection in a collision as well as eliminating the need to empty the driver’s personal effects from the tractor whenever the engine requires service. Since the most common trailer used in the U.S. is 53 feet (16 m) in length, the difference in freight capacity between cab-over and conventional cab tractor/trailer combinations is negligible. In Europe the entire length of the vehicle is measured as total length, while in U.S. the cabin of the truck is normally not part of the measurement.

In Europe usually only the rear tractor axle has twin wheels, while larger size single wheels are used for the cargo trailer. The most common combination used in Europe is a semi tractor with two axles and a cargo trailer with three axles, giving five axles and 12 wheels in total. Lesser used (common in Scandinavia) are tractors with three axles, which feature twin wheels either on one or both rear axles. In addition to the most common three axles variant, cargo trailers with only two or only one axle are in use, again usually with larger single wheels.

In Finland (and Sweden) lumber trucks and long distance freight is run on 7 or 8 axle combinations up to 60,000 kg in weight and 25,25 metres long. Semi-trailers are used for short distance freight.

[edit]United Kingdom

In the UK the maximum permitted gross weight of a semi-trailer truck, without the use of a Special Type General Order (STGO), is 44,000 kg (97,000 lb) which means the UK has the highest permissible weight for a single trailer semi-trailer truck in the world (44 tonne semi-trailer trucks are permitted on Continental Europe but only if an ISO container is being transported, otherwise the maximum permissible weight is 40 tonnes). In order for a 44 tonne semi-trailer truck to be permitted on UK roads, the tractor and semi-trailer must have 3 or more axles each. Lower weight semi-trailer trucks can mean some tractors and trailer having fewer axles. In practice, like double decker buses and coaches in the UK, there is no legal height limit for semi-trailer trucks; however, bridges over 16.5 ft (5.03 m) do not have the height marked on them. Semi-trailer trucks on Continental Europe have a height limit of 4.0 metres.

Vehicles heavier than 44,000 kg (97,000 lb) are permitted on UK roads but are indivisible loads, which would be classed as abnormal (or oversize). Such vehicles are required to display an STGO (Special Types General Order) plate on the front of the tractor unit and, under certain circumstances, are required to travel by an authorised route and have an escort.

Articulated lorries with extended tents, representing Renault at Silverstone.

Most UK trailers are 45 feet (13.7 metres) long and, dependent on the position of the fifth wheel andkingpin [disambiguation needed], a coupled tractor unit and trailer will have a combined length of between 50 and 55 feet (15.25 and 16.75 metres). Although the Construction and Use Regulations allow a maximum rigid length of 60 feet (18.2 metres), this, combined with a shallow kingpin and fifth wheel set close to the rear of the tractor unit, can give an overall length of around 75 feet (22.75 metres), although combinations of this length are usually used only to carry steel or concrete beams. Providing certain requirements are fulfilled, a Special Types General Order (STGO) allows for vehicles of any size or weight to travel on UK roads. However, in practice any such vehicle has to travel by a route authorised by the Department of Transport and move under escort. The escort of abnormal loads in the UK is now predominantly carried out by private companies, but extremely large or heavy loads that require road closures must still be escorted by the police.

In the UK, some articulated trucks have 8 tyres on 3 axles on the tractor; these are known as 6-wheelers or “6 leggers”, with either the centre or rear axle having single wheels which normally steer as well as the front axle and can be raised when not needed (i.e. when unloaded or only a light load is being carried; an arrangement known as a TAG axle when it is the rear axel, or mid-lift when it is the centre axel). Some trailers have 2 axles which have twin wheels on each axle; other trailers have 3 axles, of which 1 axle can be a lift axle which has super-single wheels. In the UK, two wheels bolted to the same hub are classed as a single wheel, therefore a standard six-axle articulated truck is considered to have twelve wheels, even though it has twenty tyres. The UK also allows articulated truck tractors which have 6 tyres on 2 axles; these are known as 4-wheelers.

[edit]Denby Eco-Link B-Train

In 2009 the operator Denby Transport designed and built a 25.25 metre long B-Train (or B-Double) semi-trailer truck called the Denby Eco-Link to show the benefits of such a vehicle, which were a reduction in road accidents and result in less road deaths, a reduction in emissions due to the one tractor unit still being used and no further highway investment being required. Furthermore Denby Transport asserted that two Eco-Links would replace three standard articulated lorries while if limited to the current UK weight limit of 44 tonnes, it was claimed the Eco-Link would reduce carbon emissions by 16 per cent, and could still halve the number of trips needed for the same amount of cargo carried in conventional lorries. This is based on the fact that for light but bulky goods such as toilet paper, plastic bottles, cereals and aluminium cans, conventional lorries run out of cargo space before they reach the weight limit.[2][4] At 44 tonnes, as opposed to 60 tonnes usually associated with B-Trains, the Eco-Link also exerts less weight per axle on the road compared to the standard 6 axle 44 tonne articulated combination.

The vehicle was built after Denby Transport believed they had found a legal-loophole in the present UK law to allow the Eco-Link to be used on the public roads. The relevant legislation concerned the 1986 Road Vehicles Construction and Use Regulations. The 1986 regulations state that “certain vehicles” may be permitted to draw more than one trailer and can be up to 25.9 m (85 ft) in length.[2] The point of law reportedly hinged on the definition of a “towing implement”, with Denby prepared to argue that the second trailer on the Eco-Link was one. The Department for Transport were of the opinion that this refers to recovering a vehicle after an accident or breakdown, but the regulation does not explicitly state this.

During BTAC performance testing the Eco-Link was given an “excellent” rating for its performance in manoeuvrability, productivity, safety and emissions tests, superseding ordinary lorries in many respects.[23] Private trials had also reportedly shown the Denby vehicle had a 20 per cent shorter stopping distance than conventional lorries of the same weight, due to having extra axles. The active steer system meant that the Eco-Link had a turning circle of just 41 feet, the same as a conventional articulated lorry.

Although the DfT advised that the Eco-Link was not permissible on public roads, Denby Transport gave the Police prior warning of the timing and route of the test drive on the public highway, as well as outlining their position in writing to the Eastern Traffic Area Office. On 1 December 2009 Denby Transport were preparing to drive the Eco-Link on public roads, but this was cut short because the Police pulled the lorry over as it left the gates in order to test it for its legality “to investigate any… offences which may be found”. The Police said the vehicle was unlawful due to its length and Denby Transport was served with a notice by the Vehicle and Operator Services Agency (VOSA) inspector to remove the vehicle from the road for inspection. Having returned to the yard, Denby Transport was formally notified by Police and VOSA that the lorry could not be used while the Eco-Link, or any other B-Train, have since not been permnitted on UK roads. However, this prompted the The Department for Transport to undertake a desk study in to semi-trailer trucks, which has resulted in the longer semi-trailer trial which commenced in 2012.

[edit]Longer semi-trailers

Starting in January 2012 the Department for Transport is conducting a trial of longer semi-trailers. The trial involves 900 semi-trailers of 14.6m in length (i.e. 1 metre longer than the current maximum), and a further 900 semi-trailers of 15.65m in length (i.e. 2.05 metres longer). This will result in the total maximum length of the semi-trailer truck being 17.5 metres (for trailers of 14.6 metre in length) and 18.55 metres (for trailers of 15.65 metres in length). The increase in length will not result in the 44,000 kg (97,000 lb) weight limit being exceeded, and will allow some operators to approach the weight limit which may not have been previously possible due to the previous length of trailers. The trial will run for a maximum of 10 years.

[edit]Continental Europe

The maximum overall length applying in the EU and EEA member states is 18.75 metres with a maximum weight of 40 tonnes, or 44 tonnes if carrying an ISO container.[5] However, rules limiting the semi-trailers to 16.5 metres and 18.75 are met with trucks carrying a standardized 7.82 metre body with one additional 7.82 metre body on tow as a trailer.[6] Since 1996, when Sweden and Finland formally won a final exemption from the European Economic Area rules with 60- tonne and 25.25- metre combinations, all other member states gained the ability to adopt the same rules.

[edit]Effort to increase the maximum overall length

All EuroCombi variants being considered for Europe wide adoption

The 25.25 metres truck combinations were developed under the branding of EcoCombi which influenced the name ofEuroCombi for an ongoing standardization effort where such truck combinations shall be legal to operate in all jurisdictions of the European Economic Area. With the 50% increase in cargo weight, the fuel efficiency increases with an average of 20% with a corresponding relative decrease in carbon emissions and with the added benefit of one third fewer trucks on the road.[5] The 1996 EU regulation defines a Europe Module System (EMS) as it was implemented in Sweden. The wording of EMS combinations and EuroCombi are now used interchangeably to point to truck combinations as specified in the EU document; however apart from Sweden and Finland the EuroCombi is only allowed to operate on specific tracks in other EU member states.

From 2006, 25.25 m truck trailer combinations are to be allowed on restricted routes within Germany, following a similar (on-going) trial in The Netherlands. Similarly, Denmark have allowed 25.25 metre combinations on select routes. Like in Sweden and Finland, these vehicles in continental Europe will run a 60 ton weight limit. Two types are to be used: 1) a 26 ton truck pulling a dolly and semi-trailer, or 2) an articulated tractor unit pulling a b-double. The UK government has so far decided not to have its own trial of these 60 ton vehicles, but to keep an eye on the other countries’ trials.

A truck with a swap body pulling a trailer using a dolly; the overall length is 25.25 m.

When using a dolly, which generally has to be equipped with lights and alicense platerigid trucks can be used to pull semitrailers. The dolly is equipped with a fifth wheel to which the trailer is coupled. Because the dolly attaches to a pintle hitch on the truck, maneuvering a trailer hooked to a dolly is different from maneuvering a fifth wheel trailer. Backing the vehicle requires same technique as backing an ordinary truck/full trailer combination, though the dolly/semi setup is probably longer, thus requiring more space for maneuvering. The tractor-semitrailer configuration is rarely used on timber trucks, since these will use the two big advantages of having the weight of the load on the drive wheels, and the loader craneused to lift the logs from the ground can be mounted on the rear of the truck behind the load, allowing a short (lightweight) crane to reach both ends of the vehicle without uncoupling. Also construction trucks are more often seen in a rigid + midaxle trailer configuration instead of the tractor + semitrailer setup.

[edit]Denmark, the Netherlands, Norway, Sweden and Finland

Denmark, the Netherlands and Norway all allow 25.25 m trucks (the Netherlands from 2000, Denmark from 2008, and Norway from 2008 on selected routes).

In Sweden the allowed length is 24 metres (78.7 ft) since 1967. Before that, the maximum length was unlimited – the only limitations were on axle load. What stopped Sweden from adopting the same rules as the rest of Europe, when securing road safety was the national importance of a competitive forestry industry.[5] Finland with the same road safety issues and equally important forestry industry followed suit. The change made trucks able to carry three stacks of cut-to-length logs instead of two, as it would be in a short combination. They have one on stack together with a crane on the 6×4 truck, and two additional stacks on a four axle trailer. The allowed gross weight in both countries is up to 60 tonnes (130,000 lb) depending on the distance between the first and last axle.

In the negotiations starting in the late 80s preceding the two countries’ entries to the European Economic Area and later the European Union, they insisted on exemptions from the EU rules citing environmental concerns and the transportation needs of the logging industry. In 1995, after Sweden and Finland’s entry to the union, the rules changed again, this time to allow trucks carrying a standard CEN unit of 7.82 metres to draw a 13.6 metres standard semi-trailer on a dolly, a total overall length of 25.25 metres (82.8 ft). Later B-double combinations came into use, often with one 20 ft container on the b-link and a 40 ft container (or two 20 ft containers) on a semi-trailer bed. In allowing the longer truck combinations, what would take two 16.5 metre semi-trailer trucks and one 18.75 metre truck and trailer to haul on the continent now could be handled by just two 25.25 metre trucks – greatly reducing overall costs and emissions.

However, longer and heavier combinations are regularly seen on public roads – special permits are issued for special cargo – not a too uncommon occurrence. Others are: The mining company Boliden AB have a standing special permit for 80 ton combinations on select routes between mines in the inland and the processing plant inBoliden, taking a load of 50 ton ore. Volvo has a special permit for a 32 metres (105 ft), steering B-trailer-trailer combination carrying two 40 ft containers to and fromGothenburgs harbour and Volvo Trucks factory, all on the island of Hisingen.[7] Another example is the ongoing project En Trave Till (lit. One more pile/stack) started in December 2008. It will allow even longer vehicles to further rationalize the logging transports. As the name of the project points out, it will be able to carry four stacks of timber, instead of the usual three. The test is limited to Norrbotten county and the European route E4 between the timber terminal in Överkalix and the sawmill in Munksund (outside Piteå). The vehicle is a 30 metre long truck trailer combination with a gross weight exceeding 90 tonnes (200,000 lb). It is estimated that this will give a 20% lower cost and 20-25% CO2 emissions reduction compared to if the timber instead would have been transported with regular 60 ton truck combinations. As the combinations spreads its weight over more axles, braking distance, road wear and traffic safety is believed to be either the same or improved with the 90 ton truck-trailer. In the same program two types of 74 tonnes (160,000 lb) combinations will be tested in Dalsland and Bohuslän counties in western Sweden. An enhanced truck and trailer combination for use in the forest and a b-double for plain highway transportation to the mill in Skoghall.

[edit]Australia

Australian road transport has a reputation for using very large trucks and road trains. This is reflected in the most popular configurations of trucks generally having dual drive axles and three axles on the trailers, with 4 tires on each axle. This means that Australian single semi-trailer trucks will usually have 22 wheels which is generally more than their counterparts in other countries. Long haul transport usually operates as B-doubles with two trailers (each with three axles), for a total of nine axles (including steering). In some lighter duty applications only one of the rear axles of the truck is driven, and the trailer may have only two axles.

From July 2007 the Australian Federal and State Governments allowed the introduction of B-triple trucks on a specified network of roads.[8] B-Triples are set up differently to conventional road trains. The front of their first trailer is supported by the turntable on the prime mover. The second and third trailers are supported by turntables on the trailers in front of them. As a result, B-Triples are much more stable than road trains and handle exceptionally well. True road trains only operate in remote areas, regulated by each state or territory government.

In total, the maximum length that any articulated vehicle may be (without a special permit and escort) is 53.5 metres (175.5 ft), its maximum load may be up to 164 tons (361,558 lb) gross and may have up to 4 trailers. However, heavy restrictions apply to the areas where such a vehicle may travel in most states. In remote areas such as the Northern Territory great care must be taken when sharing the road with longer articulated vehicles that often travel during the day time, especially 4 trailer road trains.

In most areas a truck is generally limited to two trailers and a total length of 26 metres (85 ft) and in urban areas this length limit is further reduced to 19 metres (62 ft). 25 or 26 metre – with permits from state authorities – (82 ft to 85 ft), 62.5 ton (137,788 lb) B-doubles are very common in all parts of Australia including state capitals and on major routes may outnumber single trailer configurations.

In Australia, both conventional tractor units and cabovers are common, however cabovers are most often seen on B-Doubles on the eastern seaboard where the reduction in total length allows the vehicle to pull longer trailers and thus more cargo than it would otherwise.

Super single tires are sometimes used on tri-axle trailers. The suspension is designed with travel limiting, which will hold the rim off the road for one blown or deflated tire for each side of the trailer, so a trailer can be driven at reduced speed to a safe place for repair. Super singles are also often used on the steer axle in Australia to allow greater loading over the steer axle. The increase in loading of steer tires requires a permit.

[edit]Semi-truck manufacturers

These are for tractor units, not straight, rigid, box or other heavy vehicles.

In the United States and Canada
In Europe
In Japan and some other Asia Pacific regions
Other countries

[edit]Construction

Side view and underside view of a conventional 18-wheeler semi-trailer truck with an enclosed cargo space. The underside view shows the arrangement of the 18 tires (wheels). Shown in blue in the underside view are the axlesdrive shaft, and differentials. The legend for labeled parts of the truck is as follows:
1. tractor unit
2. semi-trailer (detachable)
3. engine compartment
4. cabin
5. sleeper (not present in all trucks)
6. air dam
7. fuel tanks
8. fifth wheel coupling
9. enclosed cargo space
10. landing gear – legs for when semi-trailer is detached
11. tandem axles

[edit]Types of trailers

There are many types of semi-trailers in use, designed to haul a wide range of products. See semi-trailer for more detail.

[edit]Coupling and uncoupling

The cargo trailer is, by means of a king pin, hooked to a horseshoe-shaped quick-release coupling device called a fifth wheel or a turntable hitch at the rear of thetowing engine that allows easy hook up and release. The truck trailer cannot move by itself because it only has wheels at the rear end, hence the name semi-trailer: it requires a forward axle, provided by the towing engine, to carry half the load weight. The vehicle has a tendency to fold at the pivot point between the semi and the trailer when braking hard at high speeds. Such a truck accident is called a ‘trailer swing’, although it is commonly described as a ‘jackknife’. ‘Jackknifing’ is a condition where the tractive unit swings round against the trailer: not vice-versa. See: jackknifing.

[edit]Braking

Semi trucks use air pressure, rather than hydraulic fluid, to actuate the brakes mainly due to the much larger braking forces required. This also allows for ease of coupling and uncoupling of trailers from the tractor unit, as well as reducing the potential for problems common to hydraulic systems, such as leakage or brake failure caused when overheated brake fluid vaporizes in the hydraulic lines. The most common failure is “brake fade,” usually caused when the drums or discs and the linings of the brakes overheat from excessive use.

The parking brake of the tractor unit and the emergency brakes of the trailer are spring brakes that require air pressure in order to be released. They are applied when air pressure is released from the system, and disengaged when air pressure is supplied. This is an emergency feature which ensures that if air pressure to either unit is lost, the trailer will stop to a grinding halt instead of not stopping and becoming uncontrollable.

A view of semi-trailer “Suzies” at the back of an Australian prime mover. The red line is emergency/supply and the blue is control line.

The trailer controls are coupled to the tractor through two “glad-hand” connectors, which provide air pressure, and an electrical cable, which provides power to the lights and any specialized features of the trailer.

“Glad-hand” connectors (also known as “palm couplings,”) are air hose connectors, each of which has a flat engaging face and retaining tabs. The faces are placed together, and the units are rotated so that the tabs engage each other to hold the connectors together. This arrangement provides a secure connection, but allows the couplers to break away without damaging the equipment if they are pulled, as may happen when the tractor and trailer are separated without first uncoupling the air lines. These connectors are similar in design to the ones used for a similar purpose between railroad cars. Two air lines control the trailer unit. An emergency or main air supply line pressurizes the trailer’s air tank and disengages the emergency brake, and a second service line controls the brake application.

In the UK male/female quick release connectors “red line” or emergency, have a female on the truck and male on the trailer and a “yellow line” or service has a male on the truck and female on the trailer. This avoids coupling errors (causing no brakes) plus the connections will not come apart if pulled by accident. The three electrical lines will fit one way round a primary black a secondary green and an ABS lead, all of these lines are collectively known as “suzies” or “suzie coils”.

Another braking feature of semi-trucks is the engine braking, which could be either compression brake (usually shortened to “Jake brake“) or exhaust brake or combination of both. The use of compression brake alone however produces a loud and distinctive noise, and owing to noise pollution, some local municipalities have prohibited or restricted the use of engine brake systems inside their jurisdictions, particularly in residential areas. The advantage to using this instead of conventional brakes is that a truck can travel down a long grade without overheating its wheel brakes. Some vehicles can also be equipped with hydraulic or electric retarders which have an advantage of near silent operation.

[edit]Transmission

Because of the wide variety of loads the “semi” may carry, they usually have a manual transmission to allow the driver to have as much control as possible. However, all truck manufacturers now offer semi-automatic transmissions (manual gearboxes with automated gear change), as well as automatic transmissions.

Older trucks often had twin gearshifts, usually with 4 or 5 ratios on main shift and 3 or 4 on the auxiliary shift. This example has 5 main ratios and 3 auxiliaries, thus a “5×3.”

“Semi” truck transmissions can have as few as 9 forward speeds or as many as 18 forward speeds (plus 2 reverse speeds). A large number of transmission ratios means the driver can operate the engine more efficiently. Modern on-highway diesel engines are designed to provide maximum torque in a narrow RPM range (usually 1200-1500 RPM); having more gear ratios means the driver can hold the engine in its optimum range regardless of road speed (drive axle ratio is also a critical factor).

A ten speed manual transmission, for example is controlled via a six-slot H-box pattern, similar to that in five-speed cars — five forward and one reverse gear. Gears six to ten (and high speed reverse) are accessed by a Lo/High range splitter; gears 1-5 are Lo range; gears 6-10 are High range using the same shift pattern. A Super-10 transmission, by contrast, has no range splitter; it uses alternating “stick and button” shifting (stick shifts 1-3-5-7-9, button shifts 2-4-6-8-10). 13,15 and 18 speed transmission have the same basic shift pattern, but include a splitter button to access to additional ratios found in each range. Some may have 12.

Another difference between semi-trucks and cars is the way the clutch is set up. On an automobile, the clutch pedal is depressed full stroke to the floor for every gear shift to ensure the gearbox is disengaged from the engine. On a semi-truck with constant mesh transmission (non synchronized), such as by the Eaton Roadranger series, not only is double clutching required, but a clutch brake is required as well. The clutch brake stops the rotation of the gears, and allows the truck to be put into gear without grinding when stationary. The clutch is pressed to the floor only to allow smooth engagement of low gears when starting from a full stop; when moving, the clutch pedal is pressed only far enough to break torque for gear changes.

[edit]Lights

An electrical connection is made between the tractor and the trailer through a cable often referred to as a “pigtail.” This cable is a bundle of wires in a single casing. Each wire controls one of the electrical circuits on the trailer, such as running lights, brake lights, turn signals, etc. A standard cable would break when the rig went around corners so it is coiled and retains these coils when not under tension. It is these coils that cause the cable to look like a pigtail.

In most countries a trailer or semi-trailer must have minimum

  • 2 rear lights (red)
  • 2 stop lights (red)
  • 2 turning lights; one for right and one for left, flashing (amber; red optional in North America)
  • 2 marking lights behind if wider than certain specifications (red; plus a group of 3 red lights in the middle in North America)
  • 2 marking lights front if wider than the truck or wider than certain specifications (white; amber in North America)

[edit]Underride guard

This is an assembly hanging down from the bottom of the rear of the trailer. It is intended to provide some protection for cars which start to run into the rear of the trailer. This came into use in the aftermath of the accident that killed Jayne Mansfield on June 29, 1967; the car she was in hit the rear of a tractor-trailer. The bottom of the rear of the trailer is near head level for an adult in a car, and without the underride guard, the only protection for such an adult’s head in such an accident would be the car’s windshield.

[edit]Driver’s license

A special driver’s license is required to operate various commercial vehicles.

[edit]Canada

Regulations vary by province. A license to operate a vehicle with air brakes is required (i.e., normally a Class I, II, or III commercial license with an “A” or “S” endorsement in provinces other than Ontario). In Ontario, a “Z” endorsement[10] is required to drive any vehicle using air brakes; in provinces other than Ontario, the “A” endorsement is for air brake operation only, and an “S” endorsement is for both operation and adjustment of air brakes. Anyone holding a valid Ontario driver’s license (i.e., excluding a motorcycle license) with a “Z” endorsement can legally drive any air-brake-equipped truck-trailer combination with a registered- or actual-gross-vehicle-weight (i.e., including towing- and towed-vehicle) up to 11 metric tonnes, that includes one trailer weighing no more than 4.6 tonnes if the license falls under the following three classes: Class E (school bus—maximum 24-passenger capacity or ambulance), F (regular bus—maximum 24-passenger capacity or ambulance) or G (car, van, or small-truck). A Class B (any school bus), C (any urban-transit-vehicle or highway-coach), or D (heavy trucks other than tractor-trailers) license enables its holder to drive any truck-trailer combination with a registered- or actual-gross-vehicle-weight (i.e., including towing- and towed-vehicle) greater than 11 tonnes, that includes one trailer weighing no more than 4.6 tonnes.[11] Anyone holding an Ontario Class A license (or its equivalent) can drive any truck-trailer combination with a registered- or actual-gross-vehicle-weight (i.e., including towing- and towed-vehicles) greater than 11 tonnes, that includes one or more trailers weighing more than 4.6 metric tonnes.

[edit]United States

Drivers of semi-trailer trucks generally require a Class A commercial driver’s license to operate any combination vehicles with a combined Gross Vehicle Weight Rating (or CGVWR) in excess of 26,000 pounds (11.8 t) if the gross vehicle weight rating (GVWR) of the towed vehicle(s) is in excess of 10,000 lbs. Some states (such as North Dakota) provide exemptions for farmers, allowing non-commercial license holders to operate semis within a certain air-mile radius of their reporting location. State exemptions, however, are only applicable in intrastate commerce, only the stipulations of the Code of Federal Regulations (CFR) may be applied in interstate commerce. Also a person under the age of 21 cannot operate a commercial vehicle outside the state where the commercial license was issued. This restriction may also be mirrored by certain states in their intrastate regulations. A person must be at least 18 in order to be issued a commercial license.

In addition, Endorsements are necessary for certain cargo and vehicle arrangements and types;

  • H - Hazardous Materials (HazMat or HM) – necessary if materials require HM placards.
  • N – Tankers – the driver is acquainted with the unique handling characteristics of liquids tankers.
  • X – Signifies Hazardous Materials and Tanker endorsements, combined.
  • T – Doubles & Triples – the licensee may pull more than one trailer.
  • P – Buses – Any Vehicle designed to transport 16 or more passengers (including the driver).
  • S – School Buses – Any school bus designed to transport 11 or more passengers (including the driver).
  • W – Tow Truck

[edit]Taiwan

Taiwanese sign prohibiting heavy trailers

The Road Traffic Security Rules (zh:道路交通安全規則) require a combination vehicle driver license (Chinese: 聯結車駕駛執照) to drive a combination vehicle (Chinese: 聯結車). These rules define a combination vehicle as a motor vehicle towing a heavy trailer, i.e., a trailer with a gross weight of more than 750 kilograms (1,653 lb).

[edit]Europe

A category CE driving licence is required to drive a Tractor-trailer.

[edit]Australia

Truck drivers in Australia require an endorsed license. These endorsements are gained through training and experience. The minimum age to hold an endorsed license is 18 years, and/or must have held open (full) driver’s license for minimum 12 months. The following are the heavy vehicle license classes in Australia:

  • LR (Light Rigid) – A ‘Class LR’ covers a rigid vehicle with a GVM (gross vehicle mass) of more than 4.5 tons but not more than 8 tons. Any towed trailer must not weigh more than 9 tons GVM. Also includes vehicles with a GVM up to 8 tons which carry more than 12 adult including the driver and vehicles in class ‘C’.
  • MR (Medium Rigid) – A ‘Class MR’ covers a rigid vehicle with 2 axles and a GVM of more than 8 tons. Any towed trailer must not weigh more than 9 tons GVM. Also includes vehicles in class ‘LR’.
  • HR (Heavy Rigid) – A ‘Class HR’ covers a rigid vehicle with 3 or more axles and a GVM of more than 15 tons. Any towed trailer must not weigh more than 9 tons GVM. Also includes articulated buses and vehicles in class ‘MR’.
  • HC (Heavy Combination) – A ‘Class HC’ License covers heavy combination vehicles like a prime mover towing a semi-trailer, or rigid vehicles towing a trailer with a GVM of more than 9 tons. Also includes vehicles in class ‘HR’.
  • MC (Multi Combination) – A ‘Class MC’ License covers multi-combination vehicles like Road Trains and B-Double Vehicles. Also includes vehicles in class ‘HC’.

In order to obtain a HC License the driver must have held an MR or HR license for at least 12 months. To upgrade to an MC License the driver must have held a HR or HC license for at least 12 months.

From licenses MR and upward there is also a “B” Condition which may apply to your license if you do your testing in a Synchromesh or Automatic Transmission Vehicle. To remove the “B”Condition you must prove to the Motor Registry (In any jurisdiction) that you have the ability to drive a constant mesh Transmission using the clutch.

Constant Mesh transmission refers to “Crash Box” transmissions, predominantly Road Ranger 18 Speed Transmission in Australia.

[edit]New Zealand

In New Zealand drivers of heavy vehicles require specific licences, termed as ‘classes’. A Class 1 Drivers Licence (aka a Car License) will allow the driving of any vehicle with Gross Laden Weight (GLW) or Gross Combination Weight (GCW) of 4500 kg or less. For other types of vehicles the Classes are separately licensed as follows:

  • `Class 2 – Medium Rigid Vehicle’ – Any rigid vehicle with GLW less than 18,001 kg (with Light Trailer up to 3500 kg or less), any combination vehicle with GCW less than 12,001 kg, any rigid vehicle of any weight with no more than 2 axles, or any Class 1 vehicle.
  • ‘Class 3 – Medium Combination Vehicle’ – Any combination vehicle of GCW less than 25,001 kg or any Class 2 vehicle.
  • ‘Class 4 – Heavy Rigid Vehicle’ – Any rigid vehicle of any weight, any Combination vehicle which consists of a heavy vehicle and a light trailer, or any vehicle of Class 1 or 2 (but not 3).
  • ‘Class 5 – Heavy Combination Vehicle’ – Any combination vehicle of any weight, and any vehicle covered by previous classes.
  • ‘Class 6′ is a Motorcycle Licence.

Further information on the New Zealand Licensing system for Heavy Vehicles can be found at Land Transport New Zealand.

[edit]Role in industry

Modern day semi-trailer trucks often operate as a part of a domestic or international transport infrastructure to support containerized cargo shipment. Various types of rail flat bed train cars are modified to hold the cargo trailer or container with wheels or without. This is called “Intermodal” or “piggy-back” or “piggyback“. The system allows the cargo to switch from the highway to railway or vice versa with relative ease by using gantry cranes.

The large trailers pulled by a tractor unit come in many styles, lengths, and shapes. Some common types are: vans, reefers, flatbeds, sidelifts and tankers. These trailers may be refrigerated, heated, ventilated, or pressurized, depending on climate and cargo. Some trailers have movable wheel axles that can be adjusted by moving them on a track underneath the trailer body and securing them in place with large pins. The purpose of this is to help adjust weight distribution over the various axles, to comply with local laws.

[edit]Media

[edit]Television

  • Knight Rider, this American television show featured a semi-trailer truck called ‘The Semi’, operated by the Foundation for Law & Government (F.L.A.G.) as a mobile support facility for KITT. Also, in two episodes KITT faced off against an armored semi called Goliath.
  • Trick My Truck, this CMT show features trucks getting ‘tricked out’ (overhauled)
  • Ice Road Truckers, this History Channel show charts two months in the lives of six drivers who haul supplies to diamond mines and oil fields over frozen lakes that double as roads.

[edit]Films

[edit]Music

[edit]Video games

[edit]See also

[edit]References.

  1. ^ “Freight Commercial Vehicle Size and Weight Program”. United States DOT. Retrieved 2 October 2012.
  2. ^ “AITA Size and Weight Limits”. AITA. Retrieved 2 October 2012.
  3. ^ “Federal Size Regulations for Commercial Motor Vehicles”. US DOT. Retrieved 2 October 2012.
  4. ^ “EPA Smartway Verification of Trailer Undercarriage Advanced Aerodynamic Drag Reduction Technology”. EPA Smartway. Retrieved 2 October 2012.
  5. a b c Ramberg, K “Fewer Trucks Improve the Environment” (PDF) Svenskt Näringsliv October 2004
  6. ^ Wideberg, J. et al. “Study Of Stability Measures And Legislation Of Heavy Articulated Vehicles In Different OECD Countries” (PDF) University of SevilleKTH and ScaniaMay 2006
  7. ^ The next environmental improvement – Long truck rigs Volvo Trucks Magazine 2008-10-03
  8. ^ [1] Press release: VAILE ANNOUNCES THE B-TRIPLE ROAD NETWORK
  9. ^ [2][dead link]
  10. ^ “Z” endorsement
  11. ^ Ontario drivers classes
  12. ^ 08:53 AM. “Official Rigs of Rods Forum”. Rigs of Rods. Retrieved 2012-08-18.

[edit]External links

Wikimedia Commons has media related to: Semi-trailer truck
  • TruckNetUK.com, dedicated to Trucking Information in UK and Europe
  • Ol’ Blue, USA, Safety and Education in and around big trucks in the US as well as an AskTheLaw section also in print and on radio where questions can be directed to commercial law enforcement
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